1987-93 Mustang Ashtray Door Fix Instructions
NOTE: All pieces are made of stainless steel and will not rust. In addition,
the support brackets have been prepped with 80-grit aluminum oxide should you
desire to paint them. ISB-01B and ISB-01C kits do not include the #2 screw,
loc-nut, and washers discussed in step 7.
In order to install the kit, the small center console section between the
front seats must be removed. The entire console does not have to be removed,
just the section that surrounds the parking brake, ashtray and cigarette
lighter. Once this section is removed, you can gain access to the problem areas
located on the underside of the console, the spring tab and peg. The center
armrest and shifter boot must be removed to gain access to the screws that
secure the console. For those that do not have an armrest, the rear console cap
must be removed
1. Removal of the center armrest:
There are plastic caps at the rear of the console, which conceal the bolts
holding the armrest. The caps are removed using a small screwdriver. Place the
screwdriver at the top end of either side of one of the caps and pry the
screwdriver down between the cap and console. (Note: Be careful not to scratch
the plastic. It may be useful to place electrical tape or duct tape on the end
of the screwdriver to help prevent any possible scratches.) Once the caps are
removed, the bolts holding the armrest are accessible. The factory bolts are
removed using a 5/16" socket with an extension. (Note: If your car has been
previously worked on, you may have different size bolt heads.) There are two
bolts per side.
1B. Removal of the center console rear cap:
If you do not have an armrest, there is a cap at the rear of the center console
that must be removed. It just snaps out.
2. Removal of trim piece around shifter/gear selector:
This trim piece is held in place by four clips and must be pried out. Use a
small screwdriver at each of the ends to pry the piece up. (Note: Be careful not
to scratch the plastic.)
3. Removal of console that holds ashtray:
Once the center armrest and trim piece around the shifter have been removed, the
console holding the ashtray can be removed. The console is secured with four
Phillips head screws; there are two at either end of the console. The parking
brake should be in the upright position, i.e. "on" position. Next, disconnect
the connectors to the cigarette lighter and remote mirror switch. The remote
mirror switch can usually be pulled right out. Just make sure you are pulling
straight out.
4. Removal of the ashtray door:
Once the ashtray console is removed, place the ashtray door in the open
position. Grab both mounting tabs and rotate the door closed about 10-degrees.
Maintain a firm grip on the tabs and free them from the console. (Note: It is
important to maintain pressure on the tabs since the spring is under tension.)
Once the tabs are free, release the door and then remove the spring.
NOTE: If the large spring mounting tab towards the front of the center
console is broken, skip step 5 and proceed to step 5B.
5. Installation of the brace:
Place the large ISB support brace over the large spring tab on the center
console. The ISB brace is placed on the opposite side of the ashtray door
opening with the milled step facing the plastic spring tab of the center
console. Line up the edges of the ISB brace with those of the tab and hold it in
place firmly with one hand. Using the other hand, drill out the upper hole.
Install the pan-head screw and regular nut. Next, after drilling out the second
hole, remove the screw and nut from the first hole. While holding the large ISB
brace in place, install the smaller ISB brace on the opposite side of the tab.
The 74-degree cut should be facing away from the ashtray opening. Secure the two
pieces with the #4 pan-head screws and loc-nuts. NOTE: If you have a plastic
door that is missing the metal stop/support, do not use the small ISB brace.
Instead, use #4 metal washers. Proceed to step 6.

5B. Broken Spring Tabs ONLY:
IF the large plastic spring tab of the center console is broken, refer to
Figures 5B-1 for the proper location and orientation of the large ISB brace.
Place the ISB brace with the milled step against the original position of the
spring tab and use a sharp object to scribe the outline of the spring tab (lower
half of dotted lines in right picture of Figure 5B-2). Place the ISB brace in a
rotated position against the console with the milled step facing out. The lower
left corner of the ISB brace should meet the lower right corner of the
previously made tab scribe markings on the center console. Drill the
corresponding holes on the console and secure with screws and loc-nuts. The
small ISB brace is not needed; instead use #4 flat washers at the screw heads.
Figure 5B-1
6. Installation of second mounting peg:
NOTE: This step is only necessary if the peg at the other end of the ashtray
door attachment point on the center console close to the lighter is broken.
Locate where the mounting peg was attached to the underside of the center
console, near the cigarette lighter. (It is suggested to place the door in its
closed position and mark the location of the peg with the drill bit.) Using a
small hand held drill, make a 7/64” hole. Install the third pan-head screw and
secure with a regular nut, NOT a nylon loc-nut. It is suggested to use some Loc-Tite
to keep the nut from loosening since it should not be over-tightened. Next, one
mounting arm of the door must be modified. If you have a 1987 to 1990 metal
door, refer to Figure 6-1 for proper modification of the arm. If you have a 1990
to 1993 plastic door, refer to Figure 6-2. The modifications require removing
some material to make room for the nut that secures the new mounting peg. The
modifications can be done using a small hand-held grinder or even a utility
knife for the plastic door only.
Figure 6-3 shows a 1990-93 plastic door modified and installed on the new stud.

Figure 6-1,
1987-90 metal doors
Figure 6-2,
1990-93 plastic doors
Figure 6-3, 1990-93
modified plastic door
NOTE: If you have a metal door, proceed to step #8. If you have a plastic
door this step is optional, unless your are missing the metal stop on the
underside of the door.
7. Modification of mounting arm stud, plastic doors ONLY:
For this section, refer to Figure 7-1. The stud on the door-mounting arm must be
cut so that it is approximately 1/8" long. A 5/64" drill bit is used to make a
hole in the center of the mounting arm stud of the ashtray door. (You should be
able to make a hole in the mounting arm stud with just the drill bit and your
fingers. Just be patient and take your time.) Insert the #2 x 1/2" long screw
into the mounting stud from the inside face of the mounting arm. This will allow
the door to over rotate slightly without becoming dislodged from the mounting
stud socket on the center console. Do not install the washer or loc-nut yet. The
metal plate is no longer needed.

Figure 7-1
8. Installation of the door:
The installation of the door is the reverse of removal. Install the 90-degree
bend of the spring into the door. Insert the other end of the spring, with the
door, into the newly reinforced spring tab. Hold the door by the mounting arms
at a 15-degree angle. Place the door into the opening of the console and insert
the tabs into the console. Note: If you DID NOT skip step 7, install the #2
plastic washer and #2 loc-nut onto the door mounting arm stud as shown in Figure
6. You’re done!
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