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1987-93 Ashtray Door Fix

*Patented, June 2002*
NOTE: All pieces are made of stainless steel and will not rust. In addition, the
support brackets have been prepped with 80-grit aluminum oxide should you desire
to paint them. ISB-01B and ISB-01C kits do not include the #2 screw, loc-nut,
and washers discussed in step 7.
In order to install the kit, the small center console section between the front seats
must be removed. The entire console does not have to be removed, just the section
that surrounds the parking brake, ashtray and cigarette lighter. Once this section
is removed, you can gain access to the problem areas located on the
underside of the console, the spring tab and peg. The center armrest and shifter
boot must be removed to gain access to the screws that secure the console. For those
that do not have an armrest, the rear console cap must be removed
1. Removal of the center armrest:
There are plastic caps at the rear of the console, which conceal the bolts holding the
armrest. The caps are removed using a small screwdriver. Place the screwdriver at the
top end of either side of one of the caps and pry the screwdriver down between the cap
and console. (Note: Be careful not to scratch the plastic. It may be useful to place
electrical tape or duct tape on the end of the screwdriver to help prevent any possible
scratches.) Once the caps are removed, the bolts holding the armrest are accessible. The
factory bolts are removed using a 5/16" socket with an extension. (Note: If your car has
been previously worked on, you may have different size bolt heads.) There are two bolts
per side.
1B. Removal of the center console rear cap:
If you do not have an armrest, there is a cap at the rear of the center console
that must be removed. It just snaps out.
2. Removal of trim piece around shifter/gear selector:
This trim piece is held in place by four clips and must be pried out. Use a small
screwdriver at each of the ends to pry the piece up. (Note: Be careful not to scratch
the plastic.)
3. Removal of console that holds ashtray:
Once the center armrest and trim piece around the shifter have been removed, the
console holding the ashtray can be removed. The console is secured with four Phillips
head screws; there are two at either end of the console. The parking brake should be
in the upright position, i.e. "on" position. Next, disconnect the connectors to the
cigarette lighter and remote mirror switch. The remote mirror switch can usually be
pulled right out. Just make sure you are pulling straight out.
4. Removal of the ashtray door:
Once the ashtray console is removed, place the ashtray door in the open position. Grab
both mounting tabs and rotate the door closed about 10-degrees. Maintain a firm grip on
the tabs and free them from the console. (Note: It is important to maintain pressure on
the tabs since the spring is under tension.) Once the tabs are free, release the door and
then remove the spring.
NOTE: If the large spring mounting tab towards the front of the center console is broken,
skip step 5 and proceed to step 5B.
5. Installation of the brace:
Place the large ISB support brace over the large spring tab on the center console. The
ISB brace is placed on the opposite side of the ashtray door opening with the milled step
facing the plastic spring tab of the center console. Line up the edges of the ISB brace
with those of the tab and hold it in place firmly with one hand. Using the other hand,
drill out the upper hole.
Install the pan-head screw and regular nut. Next,
after drilling out the second hole, remove the screw and nut from the first hole. While
holding the large ISB brace in place, install the smaller ISB brace on the opposite side
of the tab. The 74-degree cut should be facing away from the ashtray opening.
Secure the two pieces with the #4 pan-head screws and loc-nuts.
NOTE: If you have a plastic door that is missing the metal stop/support, do not use the
small ISB brace. Instead, use #4 metal washers. Proceed to step 6.
5B. Broken Spring Tabs ONLY:
IF the large plastic spring tab of the center console is broken, refer to Figures 5B-1
for the proper location and orientation of the large ISB brace. Place the ISB brace with
the milled step against the original position of the spring tab and use a sharp object to
scribe the outline of the spring tab (lower half of dotted lines in right picture of
Figure 5B-2). Place the ISB brace in a rotated position against the console with the
milled step facing out. The lower left corner of the ISB brace should meet the lower right
corner of the previously made tab scribe markings on the center console. Drill the
corresponding holes on the console and secure with screws and loc-nuts. The small ISB
brace is not needed; instead use #4 flat washers at the screw heads.
Figure 5B-1
6. Installation of second mounting peg:
NOTE: This step is only necessary if the peg at the other end of the ashtray door
attachment point on the center console close to the lighter is broken.
Locate where the mounting peg was attached to the underside of the center console,
near the cigarette lighter. (It is suggested to place the door in its closed position and
mark the location of the peg with the drill bit.) Using a small hand held drill,
make a 7/64” hole. Install the third pan-head screw and secure with a regular nut,
NOT a nylon loc-nut. It is suggested to use some Loc-Tite to keep the nut from loosening
since it should not be over-tightened. Next, one mounting arm of the door must be
modified. If you have a 1987 to 1990 metal door, refer to Figure 6-1 for proper
modification of the arm. If you have a 1990 to 1993 plastic door, refer to Figure 6-2.
The modifications require removing some material to make room for the nut that secures
the new mounting peg. The modifications can be done using a small hand-held grinder or
even a utility knife for the plastic door only.
Figure 6-3 shows a 1990-93 plastic door modified and installed on the new stud.
Figure 6-1,
1987-90 metal doors
Figure 6-2,
1990-93 plastic doors
Figure 6-3,
1990-93 modified plastic door
NOTE: If you have a metal door, proceed to step #8. If you have a plastic door this step
is optional, unless your are missing the metal stop on the underside of the door.
7. Modification of mounting arm stud, plastic doors ONLY:
For this section, refer to Figure 7-1. The stud on the door-mounting arm must be cut so
that it is approximately 1/8" long. A 5/64" drill bit is used to make a hole in the
center of the mounting arm stud of the ashtray door. (You should be able to make a hole
in the mounting arm stud with just the drill bit and your fingers. Just be patient and
take your time.) Insert the #2 x 1/2" long screw into the mounting stud from the inside
face of the mounting arm. This will allow the door to over rotate slightly without becoming
dislodged from the mounting stud socket on the center console. Do not install the washer
or loc-nut yet. The metal plate is no longer needed.
Figure 7-1
8. Installation of the door:
The installation of the door is the reverse of removal. Install the 90-degree bend of
the spring into the door. Insert the other end of the spring, with the door, into the
newly reinforced spring tab. Hold the door by the mounting arms at a 15-degree angle.
Place the door into the opening of the console and insert the tabs into the console. Note:
If you DID NOT skip step 7, install the #2 plastic washer and #2 loc-nut onto the door
mounting arm stud as shown in Figure 6. You’re done!
We would appreciate your business! Please contact us if you have any questions.
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